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+49 (0) 69 1381 4568 : (T)
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Industrial Supervision GmbH
Ginnheimer Landstr.35
D- 60487 Frankfurt am Main
Handelsregister: Amtsgericht Frankfurt am Main HRB 135371

ESP to Baghouse Conversion

Achieve Significant Dust Reduction with ESP to Baghouse Conversion

Dust Collectors

Dust collectors are devices used to capture and remove dust and fine particles generated during industrial and manufacturing processes. If dust is released into the environment, it can not only have destructive effects on natural resources but also act as a source of disease, endangering the health of individuals in the area.

Because the volume of dust and fine particles is often high and their size extremely small, they can easily penetrate into the lungs and cause serious health challenges.

Moreover, in industries such as cement and mining, these fine particles are often part of the intermediate or final product. By preventing their loss, significant savings can be achieved in production costs and overall operating expenses.

Currently, three main types of dust collectors are commonly used in various industries:

  • Electrostatic Precipitators (ESP)
  • Baghouse or Bag Filters
  • Hybrid Filters

Today, due to increasingly strict environmental regulations and the advantages of baghouses over electrostatic precipitators—such as much lower dust emissions and no need for water consumption—the conversion of ESP systems to baghouse filters has been widely adopted by key industries such as cement and mining.

Why Convert ESP to Baghouse?

Tighter environmental regulations and new emission standards are pushing industries to achieve cleaner operations than ever before. Cement plants and other mineral industries now face strict limits on dust emissions — and failing to comply can lead to heavy fines and reputational damage.

Most electrostatic precipitators (ESPs) still in use were designed years ago and can no longer meet today’s requirements. Corrosion, wear, changing operating conditions, and rising CO levels often reduce ESP efficiency, resulting in higher dust emissions.

In addition, ESP systems require cooling towers and large amounts of water to cool inlet gases — a serious drawback at a time when water scarcity is a growing global issue.

By upgrading to baghouse filters, plants can:

  • Achieve ultra-low dust emissions
  • Comply with modern environmental standards
  • Eliminate water usage
  • Improve reliability and efficiency
  • Do it all with minimal investment

Converting from ESP to baghouse isn’t just an environmental upgrade; it’s a smart, future-ready solution for cleaner, more sustainable industrial operations.

We carry out these conversions in collaboration with a European engineering company specialized in industrial filtration systems, bringing together deep technical expertise and years of proven experience in ESP-to-baghouse retrofit projects.

Successful ESP-to-Baghouse Conversions

Real projects. Proven performance.

Our European engineering partner has successfully completed multiple ESP-to-Baghouse conversion projects across various industries. Explore some of our partner’s completed projects below.

DNN